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Decking timbers in Australian construction: species, sizes, fixings, BAL ratings

Decking timber selection for Australian builders: spotted gum, blackbutt, jarrah, merbau, ironbark, AS 5604 durability, AS 3959 BAL ratings, sizes and fixing.

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TL;DR

Australian decking, on Class 1a houses through to Class 2 apartment balconies and Class 3-9 commercial deck surfaces, is dominated by four hardwood species: Spotted Gum (the volume default for new decks), Blackbutt (lighter colour, similar performance), Jarrah (WA-supplied premium), and Merbau (imported, ethical concerns but historically cheap). All four are Class 1 or 2 durability under AS 5604:2022, meaning untreated heartwood lasts decades exposed without preservative treatment. The two specification calls: section size (90 × 19 is the volume default; 130 × 19 and 140 × 19 read wider; 70 × 19 reads narrow and traditional) and fixing method (face-fix screws through pre-drilled timber, or hidden clip systems like Camo, Eclipse, or Klevaclip). On bushfire-prone sites under AS 3959:2018, the species and density determine the BAL rating: Spotted Gum, Blackbutt, Ironbark, Jarrah, and Merbau all meet BAL-29 with correct installation; Ironbark reaches BAL-40 (verified 2026-05-13, Meyer Timber bushfire fact sheet). Composite decking (ModWood, Trex, Ekodeck) is a separate product class outside the scope of this article and sits under its own data sheets.

What it is

Decking timber is the visible top layer of a deck system: the board the user walks on. Underneath sits a structural sub-frame of joists and bearers (typically hardwood or H3-treated softwood) anchored to footings. The decking boards span across joists at right angles and carry the foot traffic load.

The decking timber spec is mostly an appearance, durability, and maintenance call:

  • Appearance: colour, grain character, knot density, board width
  • Durability: natural decay resistance per AS 5604, drives maintenance cycle
  • Maintenance: oil reapplication interval, sanding frequency, lifespan before replacement
  • Cost: per-square-metre installed cost, sensitive to species rarity and region

Structural capacity is rarely the gating factor because decking spans typical 400 to 500 mm joist centres, well within any seasoned hardwood’s capacity.

Common species

SpeciesTypical AS 5604 durability (above-ground)ColourDensity (kg/m3, dry)Where used
Spotted Gum (Corymbia maculata)Class 1Pale to mid brown with darker streaks~950The volume default; widely supplied east-coast
Blackbutt (Eucalyptus pilularis)Class 1Pale honey to mid brown~900Similar to Spotted Gum, slightly lighter colour
Jarrah (Eucalyptus marginata)Class 1 (or 2 in some grades)Deep red-brown~830WA-supplied; premium colour
Merbau / Kwila (Intsia bijuga)Class 1Dark red-brown~800Imported (Indonesia, PNG, Malaysia); supply ethics scrutiny; CITES II listed
Grey Ironbark (Eucalyptus paniculata)Class 1Grey-brown~1100Premium high-density; harder on tools, harder underfoot
Tallowwood (Eucalyptus microcorys)Class 1Yellow-olive to red-brown~990Niche on east coast
River Red Gum (Eucalyptus camaldulensis)Class 1Red to dark red~900Less common in retail but available

The durability rating applies to untreated heartwood only. Sapwood of any species is materially less durable (typically Class 4) and should be excluded from the order. Reputable suppliers grade out sapwood, but lower-cost timber merchants may include sapwood-flagged boards in standard packs.

Note on Merbau supply ethics: Merbau is CITES Appendix II listed; some supply chains are linked to illegal logging in Indonesia and PNG. Confirm Chain of Custody (FSC, PEFC, or Indonesian SVLK) certification before ordering. Many Australian builders have moved away from Merbau on supply-ethics grounds in favour of Spotted Gum or Blackbutt.

Standard sections

Section (mm)StyleWhere used
70 × 19 KDNarrow, traditionalHeritage and federation matching, period restoration
86 × 19 KDSlightly narrowLess common, some imperial-conversion stock
90 × 19 KDVolume defaultThe standard Australian decking section; widest stock range
130 × 19 KDMid-widthContemporary; premium look; less common stock
140 × 19 KDWidePremium contemporary; long-board feature; greater movement
90 × 22 KDStandard width, thickerHigher-traffic or commercial; some species supplied this way
130 × 25 KDWide, thickPremium feature, deck with widely-spaced joists
19 mm thick (any width)StandardDefault deck board thickness
22 mm thickPremium / wider spanJoist centres up to 600 mm, heavy-traffic decks
25 mm thickPremium featureArchitectural decks, wider boards, less deflection underfoot

All section sizes assume kiln-dried (KD) hardwood. Unseasoned (green) hardwood decking is rare in modern construction and not recommended: shrinkage opens gaps and pulls fixings.

Fixing methods

The fixing call drives both appearance and long-term performance.

Face-fix screws (visible fixing)

The traditional method: drive a stainless steel or hot-dip galvanised decking screw down through the board face into the joist. Two screws per board per joist crossing, evenly spaced from the board edges.

DetailSpec
Screw typeStainless 316 grade for coastal exposure; hot-dip galvanised for inland; bugle-head or Torx-drive
Screw size10g × 50 mm typical for 19 mm board into 90 mm joist
Pre-drillingRequired in all dense hardwoods (Class 1 and 2). Pre-drill the board only; joist takes the screw thread directly.
Counter-sinkingThe bugle head sets flush with the face; over-driven screws split or crush the board around the head
PluggingOptional: a 12 mm timber plug cap can hide the screw head for a flush finish

Visible screw heads are part of the deck’s character; many Australian builders consider the visible screw pattern a feature rather than a flaw.

Hidden clip systems

Clip systems hide the fixing by anchoring each board from the side or end-grain. Common Australian products:

  • Camo Hidden Fastening: drives a screw at an angle through the side of the board into the joist; no visible top fixing
  • Eclipse decking clip: a stainless steel clip that sits in a groove machined into the board edge
  • Klevaclip: similar, with a polymer clip and stainless screw
  • Starborn Pro-Plug: a hybrid that uses a face screw concealed with a colour-matched timber plug

Hidden clip systems require pre-grooved boards (most major suppliers offer them as a stock option) and increase the install time by roughly 30 to 50%. The result is a clean board face with no visible fixings.

Spacing and ventilation

Decking boards are installed with a controlled gap between boards to allow ventilation, drainage, and seasonal movement.

  • 6 mm (typical KD hardwood, dry climate): board separation that allows summer expansion without pressing
  • 8 to 10 mm (humid climate, coastal, or wider boards): more separation for stronger movement and faster drying
  • Spacer technique: use a wedge or screw shank of the right diameter to set the gap consistently as each board is laid

Boards laid flush without a gap will press against each other in summer, lifting the deck or splitting the boards. The 6 to 10 mm gap is mandatory.

Bushfire Attack Level (BAL) ratings

Under AS 3959:2018, decking on bushfire-prone sites must use timber species meeting the BAL rating of the property. The BAL is determined by the site’s exposure to vegetation type, slope, and distance.

BAL ratingTimber species permitted for deckingNotes
BAL-12.5Any seasoned hardwood at minimum density per AS 3959; Spotted Gum, Blackbutt, Jarrah, Merbau, Ironbark all qualifyDensity-based; check AS 3959 Appendix F
BAL-19High-density hardwoods only: Spotted Gum, Blackbutt, Ironbark, Jarrah, MerbauConfirm with supplier and bushfire consultant
BAL-29Same high-density hardwoods; Spotted Gum, Blackbutt, Ironbark, Jarrah, Merbau all qualifyStricter installation detail (no concealed cavities)
BAL-40Ironbark; very limited other speciesConfirm with bushfire consultant; engineered solution may apply
BAL-FZ (Flame Zone)No timber decking permitted in flame-zone deck locationNon-combustible alternative required

The BAL rating for the property is determined by a Bushfire Attack Level assessment from a qualified consultant. The decking species must match; using BAL-12.5-rated timber on a BAL-29 property is a compliance defect.

Maintenance

Hardwood decking needs ongoing maintenance to retain its colour and surface integrity:

  • Oil-based protective coatings (Cabot’s Decking Oil, Intergrain, Sikkens) applied at install and every 6 to 18 months thereafter, depending on exposure
  • UV silvering: untreated or unmaintained hardwood greys to silver over 6 to 24 months. Aesthetically acceptable in many architectural contexts.
  • Sanding and re-oiling: rough boards from weather exposure can be sanded and re-oiled rather than replaced
  • Slip risk: oiled or wet hardwood is slippery; consider anti-slip oil grades or grooved boards for high-traffic decks

The maintenance schedule is the largest hidden cost in a hardwood deck. Composite alternatives skip the recurring oil cost but typically don’t reach the same character.

Common defects and on-site issues

  • Sapwood in the pack: visibly lighter, less-dense boards mixed with heartwood. Reject sapwood boards or downgrade the affected sections to non-exposed locations.
  • Cupping: boards lay concave-up after fixing; cause is moisture differential face-to-face. Use seasoned timber, allow acclimatisation before fix, install heart-side down where appearance allows.
  • Gaps closing in summer / opening in winter: incorrect initial spacing. Re-install with 8 to 10 mm gap if movement is excessive.
  • Mould and black staining: humid climate; insufficient ventilation under the deck. Increase sub-floor clearance, improve airflow.
  • Iron staining around screws: low-spec fasteners react with timber tannins. Use stainless 316 grade for coastal sites; hot-dip galvanised for inland.
  • Fixing through sapwood edge: screws pull through softer sapwood. Pre-drill heartwood only.
  • End-checking: cut ends crack from end-grain moisture loss. Seal end grain with end-grain sealer at install.

Pricing (2026 indicative, ex-GST, ex-Sydney metro yard)

Section / speciesPer linear metre
90 × 19 KD Spotted Gum$14-22
90 × 19 KD Blackbutt$14-22
90 × 19 KD Jarrah (WA-supplied)$18-28
90 × 19 KD Merbau (imported)$12-18
130 × 19 KD Spotted Gum$22-35
140 × 19 KD Spotted Gum$25-40
90 × 22 KD Ironbark$24-38
Hidden clip decking premium (pre-grooved + clips)+$4-8/LM

Installed cost on a typical deck (excluding sub-frame) runs $180 to $260 per square metre for Spotted Gum, $220 to $300 for Jarrah, and $250 to $400 for hidden-clip premium installations.

Standards and references

  1. Standards Australia, AS 5604:2022 Timber, Natural durability ratings. https://store.standards.org.au/product/as-5604-2022 (verified 2026-05-13).
  2. Standards Australia, AS 3959:2018 Construction of buildings in bushfire-prone areas. https://store.standards.org.au/product/as-3959-2018 (verified 2026-05-13).
  3. Standards Australia, AS 2082:2007 Timber, Hardwood, Visually stress-graded for structural purposes. https://store.standards.org.au (verified 2026-05-13).
  4. Meyer Timber, Timber in Bushfire Zones Fact Sheet, October 2022. https://meyertimber.com.au/wp-content/uploads/Factsheet_TimberInBushfireZones_OCT22.pdf (verified 2026-05-13).
  5. Australian Building Codes Board, NCC 2022 ABCB Housing Provisions and bushfire references. https://ncc.abcb.gov.au/editions/ncc-2022/adopted/housing-provisions (verified 2026-05-13).

See also


Last updated: 2026-05-13. Verified: 2026-05-13. Quarterly review for species pricing and BAL compliance updates.